從批量生產(chǎn)的角度來(lái)看,精益生產(chǎn)過(guò)程中,似乎高度評(píng)價(jià).同樣,豐田汽車(chē)的設(shè)計(jì)過(guò)程,似乎效率不高,如果從常規(guī)的發(fā)展模式.但豐田是不是以下這個(gè)范式,其做法作出完美的意識(shí),在其范式.在這里,我們總結(jié)傳統(tǒng)的設(shè)計(jì)過(guò)程模型,然后綱要,我們的解釋,豐田的做法.
> > “常規(guī)模式
工程設(shè)計(jì)試驗(yàn)廣泛使用在美國(guó)過(guò)去的幾十年間,shgley的機(jī)械工程設(shè)計(jì)明一個(gè)進(jìn)程,重申通過(guò)swquence的步驟,當(dāng)中一名設(shè)計(jì)師首先明白一個(gè)問(wèn)題,他們的綜合解決方案(見(jiàn)圖1 ) .設(shè)計(jì)師,然后分析和評(píng)估的解決辦法;分析的基礎(chǔ)上,他或她嘗試新的解決方案(也許修改問(wèn)題的定義) .這是經(jīng)常被描述為爬山的過(guò)程:每一次連續(xù)的解決辦法是又邁出了一步走向盡可能最佳的設(shè)計(jì)在上方的山丘.因?yàn)檫^(guò)程的舉動(dòng),從點(diǎn)對(duì)點(diǎn),在境界可能的設(shè)計(jì),我們把它作為點(diǎn)為基礎(chǔ)的設(shè)計(jì).圖2說(shuō)明了這一點(diǎn)至點(diǎn)搜索.
> >部分,因?yàn)榇蠖鄶?shù)的汽車(chē)工程師們正在接受訓(xùn)練,學(xué)習(xí)使用shigley方法,這種看法的工程設(shè)計(jì),是無(wú)孔不入的思想,在工程中的應(yīng)用,美國(guó)的工程師,作家,和研究人員經(jīng)常強(qiáng)調(diào)“加快迭代環(huán)路”增加之間的溝通,團(tuán)隊(duì)成員通過(guò)搭配,有時(shí)電腦或支持或提供更強(qiáng)大的分析工具.你強(qiáng)調(diào),“減少cumber迭代” ,由“以一個(gè)原型出來(lái)的設(shè)計(jì)周期” ,“做正確的第一時(shí)間” ,或“凍結(jié)規(guī)格年初” .在我們的經(jīng)驗(yàn),當(dāng)顯示圖,美國(guó)線的工程師立即回應(yīng),說(shuō):“像我們這樣做” ,往往一提的改善,休假的基本模式不變,有時(shí)隱約暗示有一定會(huì)有更好的方式.
> >為什么豐田經(jīng)過(guò)這么多的重復(fù),產(chǎn)生不同的設(shè)計(jì)呢?為什么要花那么豐田玲合成第一個(gè)解決辦法,提供為出發(fā)點(diǎn)的修改?
> > “豐田模式
豐田汽車(chē)的發(fā)展過(guò)程中l(wèi)oods昂貴,笨拙,和低效率,以ooursiders (包括其他日本公司) ,如果他們認(rèn)為這是一具嚴(yán)重運(yùn)行版本的theirown點(diǎn),以點(diǎn)搜索,豐田并不進(jìn)行點(diǎn)到點(diǎn)的搜索,但如下一版的一套基于并行工程(見(jiàn)圖3 ) :
Help me out for the translation
Help me out for the translation
>>Explaining the Paradox
From a mass production perspective,the lean production process seems highly.Similarly,the Toyota design process would seem inefficient if viewed from the conventional development model.But Toyota is not following this paradigm,and its practices make perfect sense within its paradigm.Here we summarize the conventional design process model and then outline our interpretation of Toyota’s approach.
>>The conventional Model
An engineering design test widely used in the United States for the past several decades,Shgley’s Mechanical Engineering Design prescribes a process that iterates through a swquence of steps in which a designer first understands a problem and them synthesizes a solution (see Figure1).The designer then analyzes and evaluates the solution; based on the analysis,he or she tries a new solution (and maybe modifies the problem definition).This is often described as hill-climbing process:each successive solution is another step toward the best possible design at the top of the hill.Because the process moves from point to point in the realm of possible designs,we refer to it as point-based design.Figure 2 illustrates this point-to-point search.
>>Partly because a majority of automotive engineers were trained to use the Shigley method,this view of engineering design is pervasive in engineering thinking,U.S.engineers,authors,and researchers often emphasize “speeding up the iterative loop” by increasing communication among team members through collocation or sometimes computer support or by providing more powerful analytical tools.Thy emphasize “reducing the cumber of iterations”,by “taking a prototype out of the design cycle”,”doing it right the first time”,or “freezing specifications early”.In our experience,when shown figure1,U.S line engineers respond immediately,“That’s the way we do it”,often mentioning improvements that leave the basic model intact,sometimes vaguely implying that there must be a better way.
>>Why does Toyota go through so many iterations,generating different designs?Why does Toyota take so ling to synthesize the first solution,providing the starting point for modifications?
>>The Toyota Model
Toyota’s development process loods expensive,clumsy,and inefficient to ooursiders (including other Japanese companies) if they view it as a badly run version of theirown point-to point search,Toyota does not conduct a point –to-point search but follows a version of set-based concurrent engineering (see figure 3):
>>Explaining the Paradox
From a mass production perspective,the lean production process seems highly.Similarly,the Toyota design process would seem inefficient if viewed from the conventional development model.But Toyota is not following this paradigm,and its practices make perfect sense within its paradigm.Here we summarize the conventional design process model and then outline our interpretation of Toyota’s approach.
>>The conventional Model
An engineering design test widely used in the United States for the past several decades,Shgley’s Mechanical Engineering Design prescribes a process that iterates through a swquence of steps in which a designer first understands a problem and them synthesizes a solution (see Figure1).The designer then analyzes and evaluates the solution; based on the analysis,he or she tries a new solution (and maybe modifies the problem definition).This is often described as hill-climbing process:each successive solution is another step toward the best possible design at the top of the hill.Because the process moves from point to point in the realm of possible designs,we refer to it as point-based design.Figure 2 illustrates this point-to-point search.
>>Partly because a majority of automotive engineers were trained to use the Shigley method,this view of engineering design is pervasive in engineering thinking,U.S.engineers,authors,and researchers often emphasize “speeding up the iterative loop” by increasing communication among team members through collocation or sometimes computer support or by providing more powerful analytical tools.Thy emphasize “reducing the cumber of iterations”,by “taking a prototype out of the design cycle”,”doing it right the first time”,or “freezing specifications early”.In our experience,when shown figure1,U.S line engineers respond immediately,“That’s the way we do it”,often mentioning improvements that leave the basic model intact,sometimes vaguely implying that there must be a better way.
>>Why does Toyota go through so many iterations,generating different designs?Why does Toyota take so ling to synthesize the first solution,providing the starting point for modifications?
>>The Toyota Model
Toyota’s development process loods expensive,clumsy,and inefficient to ooursiders (including other Japanese companies) if they view it as a badly run version of theirown point-to point search,Toyota does not conduct a point –to-point search but follows a version of set-based concurrent engineering (see figure 3):
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